The data problem behind most S&OP failures

Supply chain advisor Stephan de Wit on the planning problem that costs millions and rarely gets diagnosed correctly.

In this article

Why S&OP failure usually isn't a forecasting problem

How bad product data quietly costs millions

The ownership fix that turns repair work back into planning

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The Forecast Was Right. The Data Underneath Wasn't

When S&OP starts underperforming, most organisations look at the forecast, the tooling, or the process design first. Stephan de Wit, Quicksilver's supply chain advisor, starts somewhere else: the product data sitting underneath all of it. S&OP assumes you're planning against reality, at a certain level of data quality and certainty. When that data is wrong, or doesn't move correctly between systems, everything downstream goes wrong too, even with a solid forecast and the right tooling.

Repair Work Disguised as Planning

In organisations where no one owns product master data, planning capacity quietly shifts into correction work: checking interface errors, fixing parameter inconsistencies, reconciling what different systems report.

At a large retailer, parts of the assortment appeared orderable in the system but couldn't actually be committed, because interface rules had been configured incorrectly. Nobody had broken anything on purpose. Nobody owned it end-to-end either.

What Bad Data Actually Costs

  • Planning capacity: 4 to 10 people in a mid-size organisation often spend their days on data correction instead of planning improvement.
  • Assortment exposure: 2 to 4% of the orderable assortment is often not executable in practice, a multi-million euro exposure for a €100M-turnover business.
  • Downstream service: safety stock gets set on assumptions that don't hold, and customer service levels absorb the difference.

It doesn't stand out on a dashboard. There's usually a department set up to deal with it, so people assume it belongs there.

This Isn't a Clean-Up Project

A one-time data cleanse won't hold, because the same errors return next cycle.

  1. Assign single, end-to-end ownership of product lifecycle integrity, not shared responsibility across IT, category and supply chain.
  2. Govern the interfaces between systems as controlled flows, with validation built in before data reaches operational tools.
  3. Embed lifecycle validation into the planning rhythm itself, reviewed before decisions are made, not after errors surface.

Start With One Question

Ask who in your organisation owns product lifecycle integrity across every system it touches. If the honest answer is nobody, or "it depends", that's where the fix begins, not with a new tool.

From there, a central data hub with validation built in before data reaches planning or ordering systems turns repair work back into planning time. Get this right, and your team spends meetings on decisions instead of diagnosing why the numbers don't match.

What to take away

S&OP failures are rarely a forecasting problem, they're a data ownership problem. A plan built on product data nobody owns end-to-end will drift no matter how good your forecast is, and that cost doesn't show up on a dashboard: it shows up in the planners quietly doing repair work instead of planning. Fix the ownership, govern the interfaces, and reliable planning follows naturally. So the real starting point isn't a data clean-up project. It's asking who owns product lifecycle integrity across every system, and giving that person the mandate to keep it that way.

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